How To Make XPSFoam Letters

XPS foam (extruded polystyrene foam) is a lightweight and durable material that can be easily cut and shaped into various forms, including 3D logos. Here are the basic steps to create 3D logos made from XPS foam:

  1. Design your logo: Start by designing your logo using a vector graphic software such as Adobe Illustrator or CorelDRAW. This step is crucial to ensure that your logo is proportional and the right size.
  2. Print and transfer the design: Once your design is complete, print it out and transfer it onto the XPS foam using a transfer paper or by tracing it using a pen or pencil.
  3. Cut the foam: Using a hot wire foam cutter or a sharp knife, cut out the basic shape of your logo from the XPS foam. Be sure to follow the contours of your design carefully.
  4. Carve the details: Using a carving knife or a Dremel tool, carve the details of your logo into the foam. This step requires patience and a steady hand to achieve a clean and accurate finish.
  5. Sand and smooth the surface: After carving, use sandpaper to smooth the surface of your logo. Start with a coarse grit and gradually work your way up to a finer grit to achieve a smooth finish.
  6. Paint and finish: Once you’re happy with the shape and texture of your logo, you can paint it using acrylic or spray paint. Apply several coats of paint for a smooth and even finish. You can also add a clear coat or varnish to protect your logo from scratches and UV damage.

Overall, creating 3D logos from XPS foam requires some skill and patience, but it can be a rewarding and cost-effective way to showcase your brand or business.

Or you can take the easy route and buy them from us.